Araştırma Makalesi
BibTex RIS Kaynak Göster

Experimental Optimization of Drilling Parameters in Tooling for Euro 7 Nozzle Production

Yıl 2021, Cilt: 5 Sayı: 3, 254 - 265, 30.09.2021

Hakan Küçüktürk Gökan Küçüktürk Çağlar Yavaş Şükran Katmer Ulvi Şeker

https://doi.org/10.30939/ijastech..945993

Öz

Within the scope of Euro 7 emission norms, new types of injectors and engine parts are produced in order to reduce fuel consumption to minimum levels in diesel engine vehicles and accordingly to reduce emission rates. The complex geometry, high precision and high strength required by the nozzle design that will meet the requirements of the aforementioned norms have made the produc-tion of the required nozzles on existing production platforms difficult and the manufacturers have faced serious problems. Manufacturing companies needed the development of tooling systems suitable for the existing production platform rather than investing in the high-cost machine park. In this study, it is aimed to increase the tool life by choosing the most appropriate machining parameters for the surface quality obtained in the production of a single nozzle, which is de-signed and manufactured using six different tools, which will enable the use of existing machining platforms in the production of Euro 7 nozzles. The average surface roughness value on the nozzle surfaces was determined as Ra = 0.34 µm and it was observed that the desired surface quality was achieved. Performance tests have shown that the design and production activities are successful and that the developed tooling system can be used for the production of Euro 7 Nozzle from existing production platforms.

Anahtar Kelimeler

Nozzle Manufacturing Drilling Tooling Force Analysis

Destekleyen Kurum

TÜBİTAK-TEYDEB

Proje Numarası

3170550

Teşekkür

This study was supported by TUBITAK/TURKEY in frame of the project code of 3170550 as researchers, we thank the TUBITAK/TURKEY.

Kaynakça

  • Lee, S.M., et al., Friction drilling of austenitic stainless steel by uncoated and PVD AlCrN- and TiAlN-coated tungsten carbide tools. International Journal of Machine Tools and Manufacture, 2009. 49(1): p. 81-88.
  • Chen, W.-C., et al., Design optimization of a split-point drill by force analysis. Journal of Materials Processing Technology, 1996. 58(2): p. 314-322.
  • Audy, J., A study of computer-assisted analysis of effects of drill geometry and surface coating on forces and power in drilling. Journal of Materials Processing Technology, 2008. 204(1): p. 130-138.
  • Audy, J., A Study of Computer Assisted Analysis of Effects of Drill Point Geomerical Features on Forces and Power in Drilling with general purpose twist drills. ECU Publications, 2008. 2008.
  • Tsao, C.-C., Prediction of flank wear of different coated drills for JIS SUS 304 stainless steel using neural network. Journal of Materials Processing Technology, 2002. 123(3): p. 354-360.
  • Kurt, M., E. Bagci, and Y. Kaynak, Application of Taguchi methods in the optimization of cutting parameters for surface finish and hole diameter accuracy in dry drilling processes. International Journal of Advanced Manufacturing Technology, 2009. 40: p. 458-469.
  • Sambhav, K., S. Dhande, and P. Tandon, CAD Based Mechanistic Modeling of Forces for Generic Drill Point Geometry. Computer-Aided Design and Applications, 2013. 7: p. 809-819.
  • Wang, J. and Q. Zhang, A study of high-performance plane rake faced twist drills.: Part I: Geometrical analysis and experimental investigation. International Journal of Machine Tools and Manufacture, 2008. 48(11): p. 1276-1285.
  • Gokce, H., M. Yavuz, and U. Şeker, Matkap Geometrisinin Oluşturulmasında Parametrik Modelleme Yaklaşımı. 2017.
  • Bahçe E., K.E., Özel C., Al-5005’in delinmesinde delme parametrelerinin çapak oluşumuna etkisinin araştırılması, in 2. Ulusal Tasarım İmalat ve Analiz Kongresi. 2010: Balıkesir. p. 242 - 250.
  • Yağmur, S., Acır, A., Şeker, U., and Günay, M., Delik Delme İşlemlerinde Kesme Parametrelerinin Kesme Bölgesin-deki Sicaklığa Etkisinin Deneysel İncelenmesi. Journal of the Faculty of Engineering and Architecture of Gazi University., 2013. 28: p. 1-6.
  • Uzun G., Y.S.A., Korkut İ., Ti-6Al-4V Alaşımının De-linmesinde Kesme Parametrelerinin Kesme Kuvvetlerine ve Delik Kalitesine Etkisinin İncelenmesi. Karaelmas Science and Engineering Journal., 2017. 7: p. 469-475.
  • Lin, T.R., Cutting Behaviour Using Variable Feed and Variable Speed when Drilling Stainless Steel with TiN-Coated Carbide Drills. The International Journal of Advanced Manufacturing Technology, 2002. 19: p. 629-636.
  • Balaji, M., B.S.N. Murthy, and N.M. Rao, Optimization of Cutting Parameters in Drilling of AISI 304 Stainless Steel Us-ing Taguchi and ANOVA. Procedia Technology, 2016. 25: p. 1106-1113.
  • Chatterjee, S., et al., NSGA-II Approach of Optimization to Study the Effects of Drilling Parameters in AISI-304 Stainless Steel. Procedia Engineering, 2014. 97: p. 78-84.
  • Y. Turgut, A.Ç., T. Kıvak, İ. Uygur, E. Ekici, Çok Katlı Kaplamaların AISI 304 Paslanmaz Çeliğin İşlenebilirliği Üzerindeki Etkileri, in 6th International Advanced Technolo-gies Symposium. 2011: Elazığ, Turkey.
  • Chen, W.-C. and X.-D. Liu, Study on the various coated twist drills for stainless steels drilling. Journal of Materials Pro-cessing Technology, 2000. 99(1): p. 226-230.
  • Uysal, A., A Study on Drilling of AISI 304L Stainless Steel with Nanocomposite-Coated Drill Tools. Arabian Journal for Science and Engineering, 2014. 39: p. 8279-8285.
  • Ulaş Çaydaş, Ahmet Hasçalık, Ömer Buytoz & Ahmet Meyveci (2011) Performance Evaluation of Different Twist Drills in Dry Drilling of AISI 304 Austenitic Stainless Steel, Materials and Manufacturing Processes, 26:8, 951-960.
  • Nayan G Kaneriya, G.K.S., Experimental Evaluation and Optimization of Dry Drilling Parameters of AISI304 Austenitic Stainless Steel using Different Twist Drills, in 5th International & 26th All India Manufacturing Technology, Design and Research Conference. 2014: Guwahati, Assam, India.
  • Turgay KIVAK, K.H.v.U.Ş., Inconel 718’in delin-mesinde kesme parametrelerinin yüzey pürüzlülüğü ve talaş oluşumu üzerindeki etkisinin araştırılması. Journal of the Facul-ty of Engineering and Architecture of Gazi University. 2010. 25: p. 293-298.
  • Küçüktürk, H., Yudar, H. H., Meral, G., Şeker, U., Euro 7 Nozul Üretimi için Takımlandırma Tasarımı ve Performans Değerlendirmesi, in Uluslararası Talaşlı İmalat Semposyumu. 2019: Antalya Türkiye. p. 4.

Yıl 2021, Cilt: 5 Sayı: 3, 254 - 265, 30.09.2021

Hakan Küçüktürk Gökan Küçüktürk Çağlar Yavaş Şükran Katmer Ulvi Şeker

https://doi.org/10.30939/ijastech..945993

Öz

Proje Numarası

3170550

Kaynakça

  • Lee, S.M., et al., Friction drilling of austenitic stainless steel by uncoated and PVD AlCrN- and TiAlN-coated tungsten carbide tools. International Journal of Machine Tools and Manufacture, 2009. 49(1): p. 81-88.
  • Chen, W.-C., et al., Design optimization of a split-point drill by force analysis. Journal of Materials Processing Technology, 1996. 58(2): p. 314-322.
  • Audy, J., A study of computer-assisted analysis of effects of drill geometry and surface coating on forces and power in drilling. Journal of Materials Processing Technology, 2008. 204(1): p. 130-138.
  • Audy, J., A Study of Computer Assisted Analysis of Effects of Drill Point Geomerical Features on Forces and Power in Drilling with general purpose twist drills. ECU Publications, 2008. 2008.
  • Tsao, C.-C., Prediction of flank wear of different coated drills for JIS SUS 304 stainless steel using neural network. Journal of Materials Processing Technology, 2002. 123(3): p. 354-360.
  • Kurt, M., E. Bagci, and Y. Kaynak, Application of Taguchi methods in the optimization of cutting parameters for surface finish and hole diameter accuracy in dry drilling processes. International Journal of Advanced Manufacturing Technology, 2009. 40: p. 458-469.
  • Sambhav, K., S. Dhande, and P. Tandon, CAD Based Mechanistic Modeling of Forces for Generic Drill Point Geometry. Computer-Aided Design and Applications, 2013. 7: p. 809-819.
  • Wang, J. and Q. Zhang, A study of high-performance plane rake faced twist drills.: Part I: Geometrical analysis and experimental investigation. International Journal of Machine Tools and Manufacture, 2008. 48(11): p. 1276-1285.
  • Gokce, H., M. Yavuz, and U. Şeker, Matkap Geometrisinin Oluşturulmasında Parametrik Modelleme Yaklaşımı. 2017.
  • Bahçe E., K.E., Özel C., Al-5005’in delinmesinde delme parametrelerinin çapak oluşumuna etkisinin araştırılması, in 2. Ulusal Tasarım İmalat ve Analiz Kongresi. 2010: Balıkesir. p. 242 - 250.
  • Yağmur, S., Acır, A., Şeker, U., and Günay, M., Delik Delme İşlemlerinde Kesme Parametrelerinin Kesme Bölgesin-deki Sicaklığa Etkisinin Deneysel İncelenmesi. Journal of the Faculty of Engineering and Architecture of Gazi University., 2013. 28: p. 1-6.
  • Uzun G., Y.S.A., Korkut İ., Ti-6Al-4V Alaşımının De-linmesinde Kesme Parametrelerinin Kesme Kuvvetlerine ve Delik Kalitesine Etkisinin İncelenmesi. Karaelmas Science and Engineering Journal., 2017. 7: p. 469-475.
  • Lin, T.R., Cutting Behaviour Using Variable Feed and Variable Speed when Drilling Stainless Steel with TiN-Coated Carbide Drills. The International Journal of Advanced Manufacturing Technology, 2002. 19: p. 629-636.
  • Balaji, M., B.S.N. Murthy, and N.M. Rao, Optimization of Cutting Parameters in Drilling of AISI 304 Stainless Steel Us-ing Taguchi and ANOVA. Procedia Technology, 2016. 25: p. 1106-1113.
  • Chatterjee, S., et al., NSGA-II Approach of Optimization to Study the Effects of Drilling Parameters in AISI-304 Stainless Steel. Procedia Engineering, 2014. 97: p. 78-84.
  • Y. Turgut, A.Ç., T. Kıvak, İ. Uygur, E. Ekici, Çok Katlı Kaplamaların AISI 304 Paslanmaz Çeliğin İşlenebilirliği Üzerindeki Etkileri, in 6th International Advanced Technolo-gies Symposium. 2011: Elazığ, Turkey.
  • Chen, W.-C. and X.-D. Liu, Study on the various coated twist drills for stainless steels drilling. Journal of Materials Pro-cessing Technology, 2000. 99(1): p. 226-230.
  • Uysal, A., A Study on Drilling of AISI 304L Stainless Steel with Nanocomposite-Coated Drill Tools. Arabian Journal for Science and Engineering, 2014. 39: p. 8279-8285.
  • Ulaş Çaydaş, Ahmet Hasçalık, Ömer Buytoz & Ahmet Meyveci (2011) Performance Evaluation of Different Twist Drills in Dry Drilling of AISI 304 Austenitic Stainless Steel, Materials and Manufacturing Processes, 26:8, 951-960.
  • Nayan G Kaneriya, G.K.S., Experimental Evaluation and Optimization of Dry Drilling Parameters of AISI304 Austenitic Stainless Steel using Different Twist Drills, in 5th International & 26th All India Manufacturing Technology, Design and Research Conference. 2014: Guwahati, Assam, India.
  • Turgay KIVAK, K.H.v.U.Ş., Inconel 718’in delin-mesinde kesme parametrelerinin yüzey pürüzlülüğü ve talaş oluşumu üzerindeki etkisinin araştırılması. Journal of the Facul-ty of Engineering and Architecture of Gazi University. 2010. 25: p. 293-298.
  • Küçüktürk, H., Yudar, H. H., Meral, G., Şeker, U., Euro 7 Nozul Üretimi için Takımlandırma Tasarımı ve Performans Değerlendirmesi, in Uluslararası Talaşlı İmalat Semposyumu. 2019: Antalya Türkiye. p. 4.
Toplam 22 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Malzeme Üretim Teknolojileri
Bölüm Research Articles
Yazarlar

Hakan Küçüktürk 0000-0001-8200-6841

Gökan Küçüktürk 0000-0002-2978-8968

Çağlar Yavaş Bu kişi benim 0000-0002-2242-8425

Şükran Katmer 0000-0002-3641-2328

Ulvi Şeker 0000-0001-6455-6858

Proje Numarası 3170550
Yayımlanma Tarihi 30 Eylül 2021
Gönderilme Tarihi 31 Mayıs 2021
Kabul Tarihi 16 Ağustos 2021
Yayımlandığı Sayı Yıl 2021 Cilt: 5 Sayı: 3

Kaynak Göster

APA Küçüktürk, H., Küçüktürk, G., Yavaş, Ç., Katmer, Ş., vd. (2021). Experimental Optimization of Drilling Parameters in Tooling for Euro 7 Nozzle Production. International Journal of Automotive Science And Technology, 5(3), 254-265. https://doi.org/10.30939/ijastech..945993
AMA Küçüktürk H, Küçüktürk G, Yavaş Ç, Katmer Ş, Şeker U. Experimental Optimization of Drilling Parameters in Tooling for Euro 7 Nozzle Production. ijastech. Eylül 2021;5(3):254-265. doi:10.30939/ijastech.945993
Chicago Küçüktürk, Hakan, Gökan Küçüktürk, Çağlar Yavaş, Şükran Katmer, ve Ulvi Şeker. “Experimental Optimization of Drilling Parameters in Tooling for Euro 7 Nozzle Production”. International Journal of Automotive Science And Technology 5, sy. 3 (Eylül 2021): 254-65. https://doi.org/10.30939/ijastech. 945993.
EndNote Küçüktürk H, Küçüktürk G, Yavaş Ç, Katmer Ş, Şeker U (01 Eylül 2021) Experimental Optimization of Drilling Parameters in Tooling for Euro 7 Nozzle Production. International Journal of Automotive Science And Technology 5 3 254–265.
IEEE H. Küçüktürk, G. Küçüktürk, Ç. Yavaş, Ş. Katmer, ve U. Şeker, “Experimental Optimization of Drilling Parameters in Tooling for Euro 7 Nozzle Production”, ijastech, c. 5, sy. 3, ss. 254–265, 2021, doi: 10.30939/ijastech..945993.
ISNAD Küçüktürk, Hakan vd. “Experimental Optimization of Drilling Parameters in Tooling for Euro 7 Nozzle Production”. International Journal of Automotive Science And Technology 5/3 (Eylül 2021), 254-265. https://doi.org/10.30939/ijastech. 945993.
JAMA Küçüktürk H, Küçüktürk G, Yavaş Ç, Katmer Ş, Şeker U. Experimental Optimization of Drilling Parameters in Tooling for Euro 7 Nozzle Production. ijastech. 2021;5:254–265.
MLA Küçüktürk, Hakan vd. “Experimental Optimization of Drilling Parameters in Tooling for Euro 7 Nozzle Production”. International Journal of Automotive Science And Technology, c. 5, sy. 3, 2021, ss. 254-65, doi:10.30939/ijastech. 945993.
Vancouver Küçüktürk H, Küçüktürk G, Yavaş Ç, Katmer Ş, Şeker U. Experimental Optimization of Drilling Parameters in Tooling for Euro 7 Nozzle Production. ijastech. 2021;5(3):254-65.


International Journal of Automotive Science and Technology (IJASTECH) is published by Society of Automotive Engineers Turkey

by.png