Research Article
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Application of reverse engineering approach on a damaged mechanical part

Year 2020, Volume: 4 Issue: 1, 21 - 28, 15.04.2020

Özgür Verim Mehmet Yumurtacı

https://doi.org/10.35860/iarej.687014
Cited By: 4

Abstract

Reverse engineering methods are important for remodeling or measuring damaged or non-damaged parts. Reverse engineering also enables the design of complex components, reducing actual product production time and prototype production time. With this method, damaged gear wheels can be modeled in a short time due to the regular geometry and symmetrical properties of the teeth and it is real models can be produced. In this study, the damaged motor cam gear was scanned with a three dimensional (3D) scanner and a mesh model was formed. Then, solid model of part was created and genuine prototype was produced with 3D printer. The deviations of geometric dimensions between the mesh model and the solid model were analyzed and the levels of convergence were determined. The three-dimensional prototyping method provides great convenience for the designer due to it gives quick feedback in product development process. At the end of the study, geometric values between solid model and prototype model were compared and deviations from actual value were determined.

Keywords

Deviation Analysis Reverse Engineering 3D Prototyping 3D Scanner

References

  • 1. Kovács, I., T. Várady, and P. Salvi, Applying geometric constraints for perfecting CAD models in reverse engineering. Graphical Models, 2015. 82: p. 44-57.
  • 2. Kumar, A., P.K. Jain, and P.M. Pathak, Reverse engineering in product manufacturing: an overview. Daaam International Scientific Book, 2013. p. 665-678.
  • 3. Arslan, M., İ. Kacar, T. Yadigaroğlu, and M .Muhsuroğlu, Design and production of a fixed anode x-ray tube. International Advanced Researches and Engineering Journal, 2018. 2(2): p 153-158.
  • 4. Buonamici, F., M. Carfagni, R. Furferi, L. Governi, A. Lapini, and Y. Volpe, Reverse engineering of mechanical parts: A template-based approach. Journal of computational design and engineering, 2018. 5(2): p 145-159.
  • 5. Shashank, A., A Review of 3D Design Parameterization using Reverse Engineering. International Journal of Emerging Technology and Advanced Engineering, 2013. 3(10): p 171-179.
  • 6. Wang, J., D. Gu, Z. Gao, Z. Yu, C. Tan, and L., Zhou, Feature-based solid model reconstruction. Journal of Computing and Information Science in Engineering, 2013. 13(1): 011004.
  • 7. Wang, J., D. Gu, Z. Yu, C. Tan, and L., Zhou, A framework for 3D model reconstruction in reverse engineering. Computers & Industrial Engineering, 2012. 63: p 1189-1200.
  • 8. Owen, S.J., M.L. Staten, S.A. Canann, and S. Saigal, Q‐Morph: an indirect approach to advancing front quad meshing. International Journal for Numerical Methods in Engineering, 1999. 44: p 1317-1340.
  • 9. Tarini, M., N. Pietroni, P. Cignoni, D. Panozzo, and E. Puppo, Practical quad mesh simplification. In Computer Graphics Forum, 2010. 29: p 407-418.
  • 10. Wang, J. and Z. Yu, Surface feature based mesh segmentation. Computers & Graphics, 2011. 35: p 661-667.
  • 11. Tut, V., A. Tulcan, C. Cosma, and I. Serban, Application of CAD/CAM/FEA, reverse engineering and rapid prototyping in manufacturing industry. International Journal of Mechanics, 2010. 4: p 79-86.
  • 12. Paulic, M., T. Irgolic, J. Balic, F. Cus, A. Cupar, T. Brajlih, and I. Drstvensek, Reverse engineering of parts with optical scanning and additive manufacturing. Procedia Engineering, 2014. 69: p 795-803.
  • 13. Dúbravčík, M. and Š. Kender, Application of reverse engineering techniques in mechanics system services. Procedia Engineering, 2012. 48: p 96-104.
  • 14. Varady, T., R.R. Martin, and J. Cox, Reverse engineering of geometric models—an introduction. Computer Aided Design, 1997. 29: p 255-268.
  • 15. 3D Systems, [cited 2019 01 October]; Available from: https://uk.3dsystems.com/our-story
  • 16. Buonamici, F., M. Carfagni, R. Furferi, L. Governi, A. Lapini, and Y. Volpe, Reverse engineering modeling methods and tools: a survey. Computer-Aided Design and Applications, 2018. 15: p 443-464.
  • 17. Theologou, P., I. Pratikakis, and T. Theoharis, A comprehensive overview of methodologies and performance evaluation frameworks in 3D mesh segmentation. Computer Vision and Image Understanding, 2015. 135: p 49-82.
  • 18. Benkő, P., R. R. Martin, and T. Várady, Algorithms for reverse engineering boundary representation models. Computer-Aided Design, 2001. 33: p 839-851.
  • 19. Dudek, P. and A. Rapacz-Kmita, Rapid prototyping: Technologies, materials and advances. Archives of Metallurgy and Materials, 2016. 61: p 891-896.
  • 20. Campbell, I., D. Bourell, and I. Gibson, Additive manufacturing: rapid prototyping comes of age. Rapid Prototyping Journal, 2012. 18: p 255-258.
  • 21. Gibson, I., D. W. Rosen, and B. Stucker, Additive manufacturing technologies: Rapid prototyping to direct digital manufacturing, Published by Springer 2010. US, p 1-459.
  • 22. Günpınar, E., Tersine mühendislik yoluyla üç boyutlu geometrik modelin oluşturulması ve gemi yapım endüstrisindeki bazı uygulamaları. Dokuz Eylül Üniversitesi Mühendislik Fakültesi Fen ve Mühendislik Dergisi, 2016. 18: p 624-639.
  • 23. Anwer, N. and L. Mathieu, From reverse engineering to shape engineering in mechanical design. CIRP Annals, 2016. 65: p 165-168.
  • 24. Ke, Y., S. Fan, W. Zhu, A. Li, F. Liu, and X. Shi, Feature-based reverse modeling strategies. Computer Aided Design,2006. 38: p 485-506.

Year 2020, Volume: 4 Issue: 1, 21 - 28, 15.04.2020

Özgür Verim Mehmet Yumurtacı

https://doi.org/10.35860/iarej.687014
Cited By: 4

Abstract

References

  • 1. Kovács, I., T. Várady, and P. Salvi, Applying geometric constraints for perfecting CAD models in reverse engineering. Graphical Models, 2015. 82: p. 44-57.
  • 2. Kumar, A., P.K. Jain, and P.M. Pathak, Reverse engineering in product manufacturing: an overview. Daaam International Scientific Book, 2013. p. 665-678.
  • 3. Arslan, M., İ. Kacar, T. Yadigaroğlu, and M .Muhsuroğlu, Design and production of a fixed anode x-ray tube. International Advanced Researches and Engineering Journal, 2018. 2(2): p 153-158.
  • 4. Buonamici, F., M. Carfagni, R. Furferi, L. Governi, A. Lapini, and Y. Volpe, Reverse engineering of mechanical parts: A template-based approach. Journal of computational design and engineering, 2018. 5(2): p 145-159.
  • 5. Shashank, A., A Review of 3D Design Parameterization using Reverse Engineering. International Journal of Emerging Technology and Advanced Engineering, 2013. 3(10): p 171-179.
  • 6. Wang, J., D. Gu, Z. Gao, Z. Yu, C. Tan, and L., Zhou, Feature-based solid model reconstruction. Journal of Computing and Information Science in Engineering, 2013. 13(1): 011004.
  • 7. Wang, J., D. Gu, Z. Yu, C. Tan, and L., Zhou, A framework for 3D model reconstruction in reverse engineering. Computers & Industrial Engineering, 2012. 63: p 1189-1200.
  • 8. Owen, S.J., M.L. Staten, S.A. Canann, and S. Saigal, Q‐Morph: an indirect approach to advancing front quad meshing. International Journal for Numerical Methods in Engineering, 1999. 44: p 1317-1340.
  • 9. Tarini, M., N. Pietroni, P. Cignoni, D. Panozzo, and E. Puppo, Practical quad mesh simplification. In Computer Graphics Forum, 2010. 29: p 407-418.
  • 10. Wang, J. and Z. Yu, Surface feature based mesh segmentation. Computers & Graphics, 2011. 35: p 661-667.
  • 11. Tut, V., A. Tulcan, C. Cosma, and I. Serban, Application of CAD/CAM/FEA, reverse engineering and rapid prototyping in manufacturing industry. International Journal of Mechanics, 2010. 4: p 79-86.
  • 12. Paulic, M., T. Irgolic, J. Balic, F. Cus, A. Cupar, T. Brajlih, and I. Drstvensek, Reverse engineering of parts with optical scanning and additive manufacturing. Procedia Engineering, 2014. 69: p 795-803.
  • 13. Dúbravčík, M. and Š. Kender, Application of reverse engineering techniques in mechanics system services. Procedia Engineering, 2012. 48: p 96-104.
  • 14. Varady, T., R.R. Martin, and J. Cox, Reverse engineering of geometric models—an introduction. Computer Aided Design, 1997. 29: p 255-268.
  • 15. 3D Systems, [cited 2019 01 October]; Available from: https://uk.3dsystems.com/our-story
  • 16. Buonamici, F., M. Carfagni, R. Furferi, L. Governi, A. Lapini, and Y. Volpe, Reverse engineering modeling methods and tools: a survey. Computer-Aided Design and Applications, 2018. 15: p 443-464.
  • 17. Theologou, P., I. Pratikakis, and T. Theoharis, A comprehensive overview of methodologies and performance evaluation frameworks in 3D mesh segmentation. Computer Vision and Image Understanding, 2015. 135: p 49-82.
  • 18. Benkő, P., R. R. Martin, and T. Várady, Algorithms for reverse engineering boundary representation models. Computer-Aided Design, 2001. 33: p 839-851.
  • 19. Dudek, P. and A. Rapacz-Kmita, Rapid prototyping: Technologies, materials and advances. Archives of Metallurgy and Materials, 2016. 61: p 891-896.
  • 20. Campbell, I., D. Bourell, and I. Gibson, Additive manufacturing: rapid prototyping comes of age. Rapid Prototyping Journal, 2012. 18: p 255-258.
  • 21. Gibson, I., D. W. Rosen, and B. Stucker, Additive manufacturing technologies: Rapid prototyping to direct digital manufacturing, Published by Springer 2010. US, p 1-459.
  • 22. Günpınar, E., Tersine mühendislik yoluyla üç boyutlu geometrik modelin oluşturulması ve gemi yapım endüstrisindeki bazı uygulamaları. Dokuz Eylül Üniversitesi Mühendislik Fakültesi Fen ve Mühendislik Dergisi, 2016. 18: p 624-639.
  • 23. Anwer, N. and L. Mathieu, From reverse engineering to shape engineering in mechanical design. CIRP Annals, 2016. 65: p 165-168.
  • 24. Ke, Y., S. Fan, W. Zhu, A. Li, F. Liu, and X. Shi, Feature-based reverse modeling strategies. Computer Aided Design,2006. 38: p 485-506.
There are 24 citations in total.

Details

Primary Language English
Journal Section Research Articles
Authors

Özgür Verim 0000-0002-1575-2630

Mehmet Yumurtacı 0000-0001-8528-9672

Publication Date April 15, 2020
Submission Date February 10, 2020
Acceptance Date March 19, 2020
Published in Issue Year 2020 Volume: 4 Issue: 1

Cite

APA Verim, Ö., & Yumurtacı, M. (2020). Application of reverse engineering approach on a damaged mechanical part. International Advanced Researches and Engineering Journal, 4(1), 21-28. https://doi.org/10.35860/iarej.687014
AMA Verim Ö, Yumurtacı M. Application of reverse engineering approach on a damaged mechanical part. Int. Adv. Res. Eng. J. April 2020;4(1):21-28. doi:10.35860/iarej.687014
Chicago Verim, Özgür, and Mehmet Yumurtacı. “Application of Reverse Engineering Approach on a Damaged Mechanical Part”. International Advanced Researches and Engineering Journal 4, no. 1 (April 2020): 21-28. https://doi.org/10.35860/iarej.687014.
EndNote Verim Ö, Yumurtacı M (April 1, 2020) Application of reverse engineering approach on a damaged mechanical part. International Advanced Researches and Engineering Journal 4 1 21–28.
IEEE Ö. Verim and M. Yumurtacı, “Application of reverse engineering approach on a damaged mechanical part”, Int. Adv. Res. Eng. J., vol. 4, no. 1, pp. 21–28, 2020, doi: 10.35860/iarej.687014.
ISNAD Verim, Özgür - Yumurtacı, Mehmet. “Application of Reverse Engineering Approach on a Damaged Mechanical Part”. International Advanced Researches and Engineering Journal 4/1 (April 2020), 21-28. https://doi.org/10.35860/iarej.687014.
JAMA Verim Ö, Yumurtacı M. Application of reverse engineering approach on a damaged mechanical part. Int. Adv. Res. Eng. J. 2020;4:21–28.
MLA Verim, Özgür and Mehmet Yumurtacı. “Application of Reverse Engineering Approach on a Damaged Mechanical Part”. International Advanced Researches and Engineering Journal, vol. 4, no. 1, 2020, pp. 21-28, doi:10.35860/iarej.687014.
Vancouver Verim Ö, Yumurtacı M. Application of reverse engineering approach on a damaged mechanical part. Int. Adv. Res. Eng. J. 2020;4(1):21-8.

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