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RFID BASED RAW MATERIAL WAREHOUSE MANAGEMENT

Year 2013, Volume: 9 Issue: 2, 31 - 44, 06.01.2015

Özgür Eski Ceyhun Araz Tayfun Delan Levent Bayoğlu

Abstract

The efficient storage and tracking of steel coils are important issues in steel industry. In traditional warehouse systems, steel coils are randomly placed on the floor and the performance of the storage operations depends on operator’s experience. This results in inefficient use of warehouse and mistakes on inventory records. In this study, we proposed an RFID based real-time warehouse management system that helps the warehouse managers to achieve better inventory control and improve the efficiency of warehouse operations. We also developed a heuristic for efficient placement of steel coils. A case study is conducted in Norm Fasteners Co. , Turkey

Keywords

Warehouse management RFID material traceability location algorithms

References

  • Qian,J. P., Yang, X., Wu, X.,Zhao L., Fan, B., Xing, B.,” A traceability system incorporating 2D barcode and RFID technologyfor wheat flour mills”, Computers and Electronics in Agriculture, 89 ,76–85, 2012.
  • Lee, C.K.M., Ho W., Ho, G.T.S, Lau, H.C.W., ” Design and development of logistics workflow systems for demand management with RFID”, Expert Systems with Applications, 38, 5428–5437, 2011.
  • Zhu, X.,Mukhopadhyay S., Kurata, H., “A review of RFID technology and its managerial applications in different industries”, Journal of Engineering and Technology Management, 29, 152-167, 2012.
  • Dai, Q., Zhong, R., Huang, G., Qu, T., Zhang, T., Luo, T., “Radio Frequency identification-enabled real time manufacturing execution system: a case study in an automotive part manufacturer”, International Journal of Computer Integrated Manufacturing, 25(1), 51-65, 2012.
  • Ngai, E.W.T., Suk, F.F.C., Lo, S.Y.Y., “Development of an RFID-based sushi management system: the case of a conveyor-belt sushi restaurant”, International Journal of Production Economics, 112 (2), 630–645, 2008b.
  • Zhu, Z., Tan, J., Ren, H., Ni, W., Guan, Q, “RFID application in manufacturing: A case study on a pilot RFID Project in household appliance production”, Int. Journal of Computer Integrated Manufacturing, 25(1), 3-10, 2012.
  • Qu, T., Yang, H.D.,Huang, G., Zhang, Y.F. Luo, H., Qin W., “A case of implementing RFID based real-time shop floor material management for household electrical appliance manufacturers”, Journal of Intelligent Manufacturing, 23, 2343-2356, 2012.
  • Xu, Z., Ming, X.G., Zhou, J., Song, W., He, L., Li, M., “Management optimization based on dynamic SKU for RFID-enabled warehouse management in the steel supply chain”, Int. Journal of Production Research, 51(10), 2981-2996, 2013.
  • Wang, M.L., Qu, T., Zhong, R.Y., Dai, Q.Y., Zhang, X.W., He, J.B., “A radio frequency identification-enabled real-time manufacturing execution system for one-of-a-kind production manufacturing: a case study in mould industry”, Int. Journal of Computer Integrated Manufacturing., 25(1), 20-34, 2012.
  • Wei, J., Leung C.H., “A simulation modeling and analysis for RFID-enabled mixed-product loading strategy for outbound logistics: A case study”, Computers & Industrial Engineering, 61, 209-215, 2011.
  • Ngai, E.W.T.,To, C., Moon, K.K.L., Chan, L.K., Yeung, P.K.W., Lee, M.C.M., “RFID systems implementation: a comprehensive framework and a case study”, Int. Journal of Production Research, 48(9), 2583-2612, 2010.
  • Amini, M., Otondo, R.F., Janz, B.D., Pitts, M.G., “Simulation modeling and analysis: a collateral application and exposition of RFID technology”, Production and Operations Management 16 (5), 586–598, 2007.
  • Tzeng, S.F., Chen, W.H., Pai, F.Y., “Evaluating the business value of RFID: evidence from five case studies”, International Journal of Production Economics, 112 (2), 601–613, 2008.
  • Sarac, A., Absi, N., Peres, S., “A literature review on the impact of RFID technologies on supply chain management”, Int. Journal of Production economics, 128, 77-95, 2010.
  • Xie, X., Zheng, Y., Li, Y., “Multi-crane scheduling in steel coil warehouse”, Expert Systems with Applications, 2013. http://dx.doi.org/10.1016/j.eswa.2013.10.022
  • Ballestin, F., Perez, A., Lino, P., Quintanilla, S., Valls, V., “Static and dynamic policies with RFID for the scheduling of retrieval and storage warehouse operations”, Computers & Industrial Engineering, 66, 696-709, 2013.
  • Koster, R., Le-Duc, T., Roodbergen, K., “Design and control of warehouse order picking:A literature review”, European Journal of Operational Research, 182, 482-501, 2007.

RADYO FREKANS TANIMLAMA SİSTEMİNE DAYALI HAMMADDE DEPO YÖNETİMİ - RFID BASED RAW MATERIAL WAREHOUSE MANAGEMENT

Year 2013, Volume: 9 Issue: 2, 31 - 44, 06.01.2015

Özgür Eski Ceyhun Araz Tayfun Delan Levent Bayoğlu

Abstract

RADYO FREKANS TANIMLAMA SİSTEMİNE DAYALI HAMMADDE DEPO YÖNETİMİ

Demir-çelik sanayinde faaliyet gösteren firmalarda, sarım şeklindeki metal hammaddelerin etkin şekilde depolanması önemli bir konudur. Geleneksel depolama sistemlerinde depolama işlemleri büyük oranda operatörlerin tecrübesine dayalı olarak gerçekleşmektedir. Bu durum, depo bölgesinin etkin şekilde kullanılmamasına ve hammaddelerin sistem içerisindeki miktar ve konum bilgilerinin doğru şekilde izlenememesine neden olmaktadır. Bu çalışmada, depolama ve malzeme izleme faaliyetlerinin etkin şekilde gerçekleştirilmesini sağlayacak, radyo frekans tanımlama yöntemi tabanlı bir hammadde depo yönetim sistemi geliştirilmiştir. Çalışma kapsamında, sarım şeklindeki metal hammaddelerin depo bölgesine etkin yerleşimini sağlayacak özgün bir yerleşim algoritması da tasarlanmıştır. Oluşturulan depo yönetim sistemi, bağlantı elemanları üreten Norm Cıvata A.Ş. firmasında uygulanmıştır.

RFID BASED RAW MATERIAL WAREHOUSE MANAGEMENT

The efficient storage and tracking of steel coils are important issues in steel industry. In traditional warehouse systems, steel coils are randomly placed on the floor and the performance of the storage operations depends on operator’s experience. This results in inefficient use of warehouse and mistakes on inventory records. In this study, we proposed an RFID based real-time warehouse management system that helps the warehouse managers to achieve better inventory control and improve the efficiency of warehouse operations. We also developed a heuristic for efficient placement of steel coils. A case study is conducted in Norm Fasteners Co. , Turkey.

 
 

Keywords

Depo yönetimi RFID malzeme izlenebilirliği yerleştirme algoritmaları

References

  • Qian,J. P., Yang, X., Wu, X.,Zhao L., Fan, B., Xing, B.,” A traceability system incorporating 2D barcode and RFID technologyfor wheat flour mills”, Computers and Electronics in Agriculture, 89 ,76–85, 2012.
  • Lee, C.K.M., Ho W., Ho, G.T.S, Lau, H.C.W., ” Design and development of logistics workflow systems for demand management with RFID”, Expert Systems with Applications, 38, 5428–5437, 2011.
  • Zhu, X.,Mukhopadhyay S., Kurata, H., “A review of RFID technology and its managerial applications in different industries”, Journal of Engineering and Technology Management, 29, 152-167, 2012.
  • Dai, Q., Zhong, R., Huang, G., Qu, T., Zhang, T., Luo, T., “Radio Frequency identification-enabled real time manufacturing execution system: a case study in an automotive part manufacturer”, International Journal of Computer Integrated Manufacturing, 25(1), 51-65, 2012.
  • Ngai, E.W.T., Suk, F.F.C., Lo, S.Y.Y., “Development of an RFID-based sushi management system: the case of a conveyor-belt sushi restaurant”, International Journal of Production Economics, 112 (2), 630–645, 2008b.
  • Zhu, Z., Tan, J., Ren, H., Ni, W., Guan, Q, “RFID application in manufacturing: A case study on a pilot RFID Project in household appliance production”, Int. Journal of Computer Integrated Manufacturing, 25(1), 3-10, 2012.
  • Qu, T., Yang, H.D.,Huang, G., Zhang, Y.F. Luo, H., Qin W., “A case of implementing RFID based real-time shop floor material management for household electrical appliance manufacturers”, Journal of Intelligent Manufacturing, 23, 2343-2356, 2012.
  • Xu, Z., Ming, X.G., Zhou, J., Song, W., He, L., Li, M., “Management optimization based on dynamic SKU for RFID-enabled warehouse management in the steel supply chain”, Int. Journal of Production Research, 51(10), 2981-2996, 2013.
  • Wang, M.L., Qu, T., Zhong, R.Y., Dai, Q.Y., Zhang, X.W., He, J.B., “A radio frequency identification-enabled real-time manufacturing execution system for one-of-a-kind production manufacturing: a case study in mould industry”, Int. Journal of Computer Integrated Manufacturing., 25(1), 20-34, 2012.
  • Wei, J., Leung C.H., “A simulation modeling and analysis for RFID-enabled mixed-product loading strategy for outbound logistics: A case study”, Computers & Industrial Engineering, 61, 209-215, 2011.
  • Ngai, E.W.T.,To, C., Moon, K.K.L., Chan, L.K., Yeung, P.K.W., Lee, M.C.M., “RFID systems implementation: a comprehensive framework and a case study”, Int. Journal of Production Research, 48(9), 2583-2612, 2010.
  • Amini, M., Otondo, R.F., Janz, B.D., Pitts, M.G., “Simulation modeling and analysis: a collateral application and exposition of RFID technology”, Production and Operations Management 16 (5), 586–598, 2007.
  • Tzeng, S.F., Chen, W.H., Pai, F.Y., “Evaluating the business value of RFID: evidence from five case studies”, International Journal of Production Economics, 112 (2), 601–613, 2008.
  • Sarac, A., Absi, N., Peres, S., “A literature review on the impact of RFID technologies on supply chain management”, Int. Journal of Production economics, 128, 77-95, 2010.
  • Xie, X., Zheng, Y., Li, Y., “Multi-crane scheduling in steel coil warehouse”, Expert Systems with Applications, 2013. http://dx.doi.org/10.1016/j.eswa.2013.10.022
  • Ballestin, F., Perez, A., Lino, P., Quintanilla, S., Valls, V., “Static and dynamic policies with RFID for the scheduling of retrieval and storage warehouse operations”, Computers & Industrial Engineering, 66, 696-709, 2013.
  • Koster, R., Le-Duc, T., Roodbergen, K., “Design and control of warehouse order picking:A literature review”, European Journal of Operational Research, 182, 482-501, 2007.
There are 17 citations in total.

Details

Primary Language Turkish
Subjects Engineering
Journal Section Articles
Authors

Özgür Eski

Ceyhun Araz

Tayfun Delan This is me

Levent Bayoğlu This is me

Publication Date January 6, 2015
Published in Issue Year 2013 Volume: 9 Issue: 2

Cite

APA Eski, Ö., Araz, C., Delan, T., Bayoğlu, L. (2015). RADYO FREKANS TANIMLAMA SİSTEMİNE DAYALI HAMMADDE DEPO YÖNETİMİ - RFID BASED RAW MATERIAL WAREHOUSE MANAGEMENT. Celal Bayar University Journal of Science, 9(2), 31-44.
AMA Eski Ö, Araz C, Delan T, Bayoğlu L. RADYO FREKANS TANIMLAMA SİSTEMİNE DAYALI HAMMADDE DEPO YÖNETİMİ - RFID BASED RAW MATERIAL WAREHOUSE MANAGEMENT. CBUJOS. January 2015;9(2):31-44.
Chicago Eski, Özgür, Ceyhun Araz, Tayfun Delan, and Levent Bayoğlu. “RADYO FREKANS TANIMLAMA SİSTEMİNE DAYALI HAMMADDE DEPO YÖNETİMİ - RFID BASED RAW MATERIAL WAREHOUSE MANAGEMENT”. Celal Bayar University Journal of Science 9, no. 2 (January 2015): 31-44.
EndNote Eski Ö, Araz C, Delan T, Bayoğlu L (January 1, 2015) RADYO FREKANS TANIMLAMA SİSTEMİNE DAYALI HAMMADDE DEPO YÖNETİMİ - RFID BASED RAW MATERIAL WAREHOUSE MANAGEMENT. Celal Bayar University Journal of Science 9 2 31–44.
IEEE Ö. Eski, C. Araz, T. Delan, and L. Bayoğlu, “RADYO FREKANS TANIMLAMA SİSTEMİNE DAYALI HAMMADDE DEPO YÖNETİMİ - RFID BASED RAW MATERIAL WAREHOUSE MANAGEMENT”, CBUJOS, vol. 9, no. 2, pp. 31–44, 2015.
ISNAD Eski, Özgür et al. “RADYO FREKANS TANIMLAMA SİSTEMİNE DAYALI HAMMADDE DEPO YÖNETİMİ - RFID BASED RAW MATERIAL WAREHOUSE MANAGEMENT”. Celal Bayar University Journal of Science 9/2 (January 2015), 31-44.
JAMA Eski Ö, Araz C, Delan T, Bayoğlu L. RADYO FREKANS TANIMLAMA SİSTEMİNE DAYALI HAMMADDE DEPO YÖNETİMİ - RFID BASED RAW MATERIAL WAREHOUSE MANAGEMENT. CBUJOS. 2015;9:31–44.
MLA Eski, Özgür et al. “RADYO FREKANS TANIMLAMA SİSTEMİNE DAYALI HAMMADDE DEPO YÖNETİMİ - RFID BASED RAW MATERIAL WAREHOUSE MANAGEMENT”. Celal Bayar University Journal of Science, vol. 9, no. 2, 2015, pp. 31-44.
Vancouver Eski Ö, Araz C, Delan T, Bayoğlu L. RADYO FREKANS TANIMLAMA SİSTEMİNE DAYALI HAMMADDE DEPO YÖNETİMİ - RFID BASED RAW MATERIAL WAREHOUSE MANAGEMENT. CBUJOS. 2015;9(2):31-44.